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Cable Management System

Medium Voltage Power Cables - 3.3KV to 33KV Grade

Our premium MV power cables are engineered for reliable electrical power transmission in medium voltage applications. Designed with superior XLPE insulation materials and robust construction for optimal performance in demanding industrial and utility environments.

Voltage Range
3.3KV - 33KV
Application
Power Transmission

MV Cable Construction

Compacted Aluminum/Copper Conductor
Conductor Screen (Semiconducting)
XLPE Insulation
Insulation Screen (Semiconducting)
Copper Wire Screen/Tape
Bedding Layer
Steel Wire Armour (SWA)
Outer PVC/PE Sheath

Technical Specifications

MV Conductor Specifications

Size (mm²) Stranding Diameter (mm) Resistance (Ω/km) Current Rating (A) Voltage Class
50 19/1.78 8.9 0.387 175 3.3/6.6KV
70 19/2.14 10.7 0.268 215 3.3/6.6KV
95 19/2.52 12.6 0.193 260 3.3/6.6KV
120 37/1.78 12.46 0.153 300 6.6/11KV
150 37/1.99 13.93 0.124 340 6.6/11KV
185 37/2.21 15.47 0.099 385 6.6/11KV
240 61/2.00 18.00 0.075 450 11/22KV
300 61/2.25 20.25 0.061 510 11/22KV
400 61/2.59 23.31 0.047 590 22/33KV
500 61/2.89 26.01 0.037 670 22/33KV
630 61/3.25 29.25 0.030 750 22/33KV
800 61/3.66 32.94 0.024 830 33KV

Voltage Classifications

3.3/6.6KV Grade

Industrial distribution systems, motor feeders

6.6/11KV Grade

Sub-transmission networks, large industrial plants

11/22KV Grade

Primary distribution, utility networks

22/33KV Grade

High voltage distribution, transmission feeders

Conductor Materials

Copper Conductor

Superior conductivity, corrosion resistance, flexible installation

Aluminum Conductor

Cost-effective solution, lightweight, good conductivity

Compacted Design

Reduced diameter, improved space utilization

Stranded Construction

Class 2 compacted stranding as per IEC 60228

MV Cable Configuration Types

Configuration Core Count Description Applications Standard
Single Core 1C Single conductor MV cable with individual screening Transmission lines, large motor feeders IS 7098
Three Core 3C Three conductor cable with collective screening Distribution networks, industrial plants IS 7098
Three Core + Earth 3C+E Three phase with separate earth conductor Underground distribution, commercial buildings IS 7098
XLPE Screened 1C/3C Individual or collective conductor screens High voltage applications, utilities IEC 60502
Armoured Any Steel wire armoured for mechanical protection Direct burial, harsh environments IS 7098

Performance Characteristics

Temperature Rating

Operating: 90°C
Emergency: 130°C
Short Circuit: 250°C

Electrical Properties

Voltage: 3.3-33kV
Frequency: 50/60 Hz
Test Voltage: 2.5×U₀

Mechanical Properties

Bend Radius: 15×OD
Installation: -5°C min
Service Life: 40+ years

Applications & Standards

Applications

Power Generation Plants
Electrical Substations
Urban Distribution Networks
Heavy Industrial Plants
Oil & Gas Facilities
Water Treatment Plants
Railway Electrification
Marine & Offshore

Compliance Standards

IS 7098 (Part 2)

XLPE insulated cables for working voltages from 3.3kV to 33kV

IEC 60502-2

International standard for MV power cables with extruded insulation

IEC 60228

Conductors for insulated cables

CEI/IEC 20-20

Current rating calculation standards

BIS License

Bureau of Indian Standards certified manufacturing

ISO 9001:2015

Quality management system certification

MV Cable Installation Guidelines

Safety Requirements

  • Complete system isolation and earthing
  • High voltage safety protocols
  • Specialized MV installation crew
  • Cable testing before energization
  • Proper grounding systems

Handling & Routing

  • Minimum bend radius: 15×OD
  • Use mechanical cable pulling equipment
  • Support at maximum 1m intervals
  • Maintain phase spacing requirements
  • Temperature monitoring during installation

Termination & Jointing

  • Use certified MV termination kits
  • Stress control and field grading
  • Proper conductor preparation
  • Environmental sealing
  • High voltage testing after installation

Quality Assurance & Testing

MV Cable Quality Control Tests

Test Parameter Test Method Requirement Frequency Voltage Grade
Conductor Resistance IEC 60228 As per IS 7098 Every Drum All Grades
High Voltage Test (AC) IEC 60502-2 2.5×U₀ for 5 min Every Drum All Grades
Partial Discharge Test IEC 60270 ≤10pC at 1.5×U₀ Every Drum ≥6.6kV
Insulation Resistance IEC 60502-2 ≥1000 MΩ.km Every Drum All Grades
Water Absorption Test IEC 60811 ≤0.5 mg/cm² Monthly All Grades
Tensile Strength Test IEC 60811 ≥17.5 N/mm² Monthly All Grades
Hot Set Test IEC 60811 ≤175% at 200°C Quarterly All Grades
Thermal Stability IEC 60811 Pass at 250°C Quarterly All Grades

Environmental & Performance Data

Environmental Properties

Operating Temperature Range -40°C to +90°C
UV Resistance Excellent
Chemical Resistance Superior
Moisture Resistance Excellent
Fire Performance IEC 60332-1

Performance Advantages

Low Dielectric Losses

XLPE insulation provides minimal power losses

High Current Carrying Capacity

Optimized conductor design for maximum ampacity

Excellent Thermal Properties

Superior heat dissipation and thermal stability

Long Service Life

40+ years design life under normal conditions

Maintenance Free

No routine maintenance required during service